Dashboard
🌡️--° --% …
🔔
🔴 Live Plant Status
AC-1
⬜ No data
Start a shift to begin
AC-2
⬜ No data
Start a shift to begin
AC-3
⬜ No data
Start a shift to begin
AC-4
⬜ No data
Start a shift to begin
ℹ️
No pending actions
Start entering production data to see live actions here — lots ready for cutting, autoclaving, segregation.
Today's Numbers
Lots Today
—
From production entries
Batches Poured
—
From batch entries
CBM Cut Today
—
OK blocks × block volume
Overall Rejection
—
Wasted ÷ produced
Silo Levels
Flyash Silo 1
No data
100T cap
Flyash Silo 2
No data
150T cap
Cement Silo
No data
100T cap
Lime Silo
No data
100T cap
Period Summary
CBM Cut — This Month
—
Populates from cutting entries
Set monthly target in Settings
CBM Cut — This FY
—
Populates from cutting entries
Set FY target in Settings
Production Pipeline
ℹ️
CBM basis: All CBM figures use CBM Cut = OK blocks at cutting × block volume per size. 6"=0.018m³, 8"=0.024m³, 9"=0.027m³, 4"=0.012m³. This is your production cost denominator.
⚗️
No lots for this date
Click + New Lot to open the first lot, or change the date above to view another day.
DateShiftSILotsCBM CutSI StatusPI ReviewPH Sign-offAction
No shift data yet. Start a shift above.
Inward & QC
Silo Capacity
Flyash Silo 1
—
100T cap
Flyash Silo 2
—
150T cap
Cement Silo
—
100T cap
Lime Silo
—
100T cap
Today's Inward
Entry #MaterialTypeVendorVehicle / RefNet QtyUnitQCSilo / StoreStatus
No inward entries today. Use + New Inward Entry above.
Loading & Despatch
Enter rejections per load. Dispatched quantities will auto-populate from orders module when built.
Loads Today
—
From load entries
Loading Wasted
—
Wasted ÷ total produced
Blocks Dispatched
—
All sizes
ℹ️
Each load: one card with one row per block size. Enter the rejected count per size. Net dispatched = total loaded − rejected. When orders module is live, size quantities will auto-populate from the order.
📦
No loads today
Click + New Load to record the first truck dispatch.
Open Issues
🔧
No open issues
Raise an issue when equipment or mould boxes need attention.
ℹ️
Sourced from leakage flags in batch entries and damage type entries in segregation. Auto-raises maintenance query when damage % > 8% or leakage flags ≥ 3 in a month.
Mould BoxBatches UsedDamage BlocksDamage %Leakage FlagsStatusAction
Mould box data populates from batch entries (leakage flags) and segregation entries (damage types).
No resolved issues yet.
Boiler Log
All energy metrics per CBM cut = OK blocks × block volume for that day
Steam Today (MT)
—
Enter meter readings
Firewood Today (KG)
—
From daily entry
Steam / CBM Cut
—
kg per m³
Firewood / CBM Cut
—
kg per m³
Daily Log
DateSteam (MT)Firewood (KG)Water (KL)CBM CutSteam/m³FW/m³
No boiler entries yet.
Feed Water Readings
TimepHTDS (ppm)Temp (°C)
No readings today.
Blowdowns
TimeBD TDS (ppm)
No blowdowns today.
RO Water Log
TimeBackwash?Output (L/hr)
No RO entries today.
Electricity Log
ℹ️
Formula: Electricity cost/m³ = (units consumed × ₹/unit) ÷ CBM cut that day. Feeds into Cost Intelligence → Energy. Set rate in Settings → Material Rates.
Today (Units)
—
Enter meter reading
Cost Today
—
Units × rate
₹ / m³ Cut
—
Cost ÷ CBM cut
Month Units
—
Running total
DateOpeningClosingUnitsCBM CutUnits/m³₹/unitCost/m³Total Cost
No readings yet. Use + Add Reading above.
Cost Intelligence
ℹ️
Cost/m³ formula: Total RM + admixture + energy costs for the period ÷ CBM cut. CBM cut = OK blocks at cutting stage × block volume (6"=0.018, 8"=0.024, 9"=0.027, 4"=0.012 m³). Collapsed mould costs are absorbed into the period cost pool — they raise your cost/m³. Firewood cost comes from Boiler daily entries.
Cost per m³ Cut — Today
No data
Populates from batch entries + boiler + electricity
Cost per m³ Cut — This Month Avg
No data
Set cost target in Settings once real data is in
Cost Breakdown — Per m³ CutPopulates from entries
ItemAvg Qty/BatchRate (₹)Cost/BatchCost/m³ Cut
Core Raw Materials
Dry Flyash—Not set——
Wet Flyash—Not set——
Cement—Not set——
Lime—Not set——
Gypsum—Not set——
Aluminium Paste—Not set——
Admixtures & Consumables
Mould Oil—Not set——
Soluble / Soap Oil—Not set——
Hardener Oil—Not set——
Surf Powder—Not set——
SDC — Sodium Bichromate—Not set——
Energy
Firewood (from Boiler page)—Not set——
Electricity (from Electricity page)—Not set——
TOTAL ₹ / m³ Cut— / m³
Fresh & returns slurry = operational entries only, not costed. Water = not tracked (municipal).
Monthly Cost Trend
Monthly cost trend will build as batches are entered. Set material rates in Settings first.
Select a month to view report
ℹ️
Reports show production quantities only — no cost data. All cost analysis is in Cost Intelligence. RM Consumption shows material quantities consumed, sourced from batch entries.
Total CBM Cut
—
This period
Total Lots
—
Collapses
—
Avg CBM/Day
—
Target in Settings
DateShiftSILotsOK BatchesCollapsedCBM CutStatus
No production data yet.
Raw Material Stock
Single source of truth: Inward & QC drives additions. Batch entries drive deductions.
✅
How this works
Opening balance entered once at go-live. After that: every Inward & QC entry automatically adds to stock. Every batch entry automatically deducts consumed quantities. No manual daily updates needed. Firewood stock updated from Boiler daily firewood entry.
Opening Balance (Go-Live)
Set opening stock once when you go live. This is the starting point for all inventory calculations.
MaterialOpening (go-live)Total InwardTotal ConsumedCurrent StockDays RemainingStatus
Dry Flyash—————No data
Wet Flyash—————No data
Cement—————No data
Lime—————No data
Gypsum—————No data
Aluminium Paste—————No data
Firewood—————No data
Days remaining = current stock ÷ 7-day average daily consumption. Water not tracked (municipal). SDC and admixtures tracked in batch entries only.
Yard Stock
In = from Segregation entries. Out = from Loading entries. Auto-calculated.
ℹ️
Stock updates automatically: Segregation entries add to yard. Loading entries reduce from yard. No manual entry needed after go-live opening balance is set.
Standard Sizes
4" Blocks
—
From segregation
6" Blocks
—
From segregation
8" Blocks
—
From segregation
9" Blocks
—
From segregation
Special Sizes (order-based)
2" Blocks
—
3" Blocks
—
5" Blocks
—
Projected 9AM Tomorrow
Projection populates when autoclave cycle times are entered.
Settings
Operational Settings
Production Targets
No upper limit — set based on your autoclave cycle planning
Material Rates
MaterialRateUnitLast Updated
Dry FlyashNot set₹/kg—
Wet FlyashNot set₹/kg—
CementNot set₹/kg—
LimeNot set₹/kg—
GypsumNot set₹/kg—
Aluminium PasteNot set₹/kg—
Mould OilNot set₹/litre—
Soluble / Soap OilNot set₹/litre—
Hardener OilNot set₹/litre—
Surf PowderNot set₹/kg—
SDC — Sodium BichromateNot set₹/kg—
FirewoodNot set₹/kg—
ElectricityNot set₹/unit—
Cost Visibility by Role
Production Incharge
Can view cost per m³ and breakdown
ON
Shift Incharge
Can view cost per m³ (no breakdown)
OFF
Admin Configuration
Active Autoclaves
4 autoclaves active (AC-1 to AC-4)
Daily lot target is independent of autoclave count — set it based on actual cycle planning. 4 autoclaves can run 10+ cycles/day with good staggering.
Mould Box Configuration
22 mould boxes (MB-01 to MB-22). Boxes marked under maintenance are excluded from batch entry dropdown.
Custom Materials & Admixtures
Materials added here appear in batch entry forms, inward dropdowns, RM stock, cost breakdown, and rates table.
Vendor Database
Vendor NameMaterial SuppliedAction
No vendors added. Use Manage Vendors to add.
User Management
Role-based access for 7 roles: Management, Plant Head, Production Incharge, Shift Incharge, Boiler Operator, Maintenance Technician, Despatch.
Notices
System Alerts (auto-generated)
ℹ️
No system alerts
Automatic alerts will appear here when: stock drops below threshold, mould box damage exceeds limit, RO filter change is due, or autoclave cycle runs long.
Management Posts
No management notices posted yet.
Open New Lot
4" is always a combo cut — select Combination if cutting 4" blocks
Record Batch
Slurry (Operational — not costed)
Raw Materials — Costed
QC Checks — Critical
Standard: 17–20 cm
Demoulding dip as per PI instruction
Admixtures
💰 Estimated Batch Cost
RM + Admixtures this mouldSet rates in Settings first
Cost/m³ = total shift costs ÷ total CBM cut. Calculated at shift close.
Record Cutting
Enter OK count to see CBM calculation
Autoclave Entry
:
Time loading into autoclave completed
:
Time steam pressure starts
:
Enter when cakes are taken out
:
Type manually — hours and minutes
Segregation Entry
Block Size
Total blocks from cutting (auto)
Rejected blocks *
Rejected0
Rej %0.00%
OK → Yard— m³
Total must = 0 rejected:
Corner Damage
Rising Crack
Thermal Crack
Vertical Crack
Horizontal Crack
Steam Crack
Bottom Crack
Handling Damage
Other
Enter rejection count above first
Lot Detail
OK Batches
—
of 14 max
Collapsed
—
Stage
—
Click any batch number to view full batch details and edit (until shift is submitted for PI review).
Batch #MouldFlow (cm)Dip (mm)Status
No batches yet in this lot.
Collapsed batches shown in red. They do not count toward the 14 OK limit. No sequence number assigned to collapsed batches.
Batch Detail
Lot
—
Mould Box
—
Status
—
SI
—
FLOW
—
cm
DIP TEST
—
mm
Recipe
Loading recipe…—
Edit Batch
Move Batch to Another Lot
New Inward Entry
Weighed: gross → tare → net. Fixed: enter invoice quantity directly.
Net: — KG
Update Silo Level
Estimated Stock—
80% Safe Limit—
Can Accept—
✅
Safe to Unload
Enter level to check capacity.
New Load Entry
ℹ️
Enter dispatched quantity and rejected count per size. Net dispatched = dispatched − rejected. When orders module is live, dispatched quantities will auto-populate.
Sizes in This Load
Block Size
Dispatched
Rejected at Loading
Start New Shift
Add Attendance
Close Shift
CBM this shift (from cutting entries):
CBM cut = OK blocks × block volume per size (6"=0.018, 8"=0.024, 9"=0.027, 4"=0.012 m³)
Populates automatically from cutting entries for lots in this shift.
ℹ️
No time restrictions — backdated entry allowed.
PI Review
Plant Head Sign-off
✅
PI Approved
Production Incharge has reviewed and approved this shift.
Boiler Daily Readings
This automatically deducts from firewood stock and feeds into cost calculations
Feed Water Reading
Record Blowdown
RO Water Log Entry
Normal: 400–450 L/hr
Electricity Reading
Update Material Rates
ℹ️
Enter actual purchase rates. These drive all cost calculations. Leave blank if not applicable. Effective from today — historical rates preserved.
Core Raw Materials (₹/kg)
Admixtures & Consumables
Entered in grams per batch
Energy
Raise Issue
Post Notice
Set Opening Balance (Go-Live)
✅
One-time entry at go-live
Enter current physical stock for each material. After this, all changes are automatic from inward entries and batch entries. You should not need to update this again.
MaterialCurrent StockUnit
Dry FlyashT
Wet FlyashT
CementT
LimeT
GypsumT
Aluminium Pastekg
Firewoodkg
Role Preview
Preview how LPIS looks for each role. For training and access verification.
Management / Admin
God Mode 🔑
Full access · All modules · Cost always visible
Plant Head
Plant Head
Full visibility · Final shift sign-off · Updates rates
Production Incharge
PI
Reviews + approves shifts · Cost view if enabled
Shift Incharge
SI
Production entry · Batch entry · Close shift
Boiler Operator
Boiler
Boiler page + Notices · No production entry
Maintenance Technician
Maintenance
Maintenance page + Notices only
Despatch / Loading
Despatch
Loading entry + Yard Stock + Dashboard
Preview tool only. Production uses individual logins.
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